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基于机器视觉的振动筛分设备振动参数原位检测系统设计

Design of an in-situ detection system for vibration parameters of vibrating screening equipment based on machine vision

  • 摘要: 为解决烟草物料振动筛分设备振动参数无法实时精准检测的问题,设计了基于机器视觉的振动参数原位检测系统。该系统集成环形光源、红外滤光片及自动对焦模块,采用高速面阵工业相机进行高分辨率图像采集,提升检测系统在弱光、低对比度等环境下的成像质量。采用基于角点检测的标定算法,提高相机标定过程的效率;通过多尺度图像处理技术,实现特征标记点低计算复杂度下的亚像素级定位;提出基于样条插值的单周期曲线拟合算法,以实时快速精确获取振动参数。结果表明:①测量距离在0.8 m范围内,检测系统比例因子不高于0.12 mm/px。②所提出的标定、特征标记点提取及曲线拟合算法,运算效率较传统方法均提升50%以上。③所提出的基于样条插值的单周期曲线拟合方法,“峰‒峰”值和频率的最大误差分别为0.06 mm和0.35 r/min,较多周期曲线拟合降低了33.33%和58.82%,满足烟草行业标准所规定的振动参数检测仪器性能要求。该系统可高精度在线检测振动筛分设备的振动参数,满足用于烟丝结构及片烟大小检测的振动参数原位检测要求。

     

    Abstract: To achieve accurate real-time detection of vibration parameters of vibrating screening equipment, an in-situ measurement system based on machine vision was designed. The system integrated a ring light source, infrared filter, and autofocus module, and employed a high-speed area array industrial camera for high-resolution image acquisition, improving the imaging quality of the detection system in low-light and low-contrast environments. Adoption of calibration algorithm based on corner detection improved the efficiency of the camera calibration process. A multi-scale image process enabled sub-pixel localization of feature marker extraction at a low computational complexity. A single-cycle curve fitting method based on spline interpolation was proposed for fast real-time vibration parameter acquisition and data processing. The results showed that: 1) With measuring distance less than 0.8 m, the system achieved a scale factor lower than 0.12 mm/px. 2) The proposed calibration, feature point extraction and curve fitting algorithms improved computational efficiency by over 50% compared to conventional methods. 3) The proposed single period curve fitting method based on spline interpolation had a maximum error of 0.06 mm for peak-to-peak values and 0.35 r/min for frequency, representing reductions of 33.33% and 58.82% respectively compared with those of multiple period curve fitting methods, meeting the performance requirements of vibration parameter detection instruments specified in the tobacco industry standards. This system enables accurate online detection of the vibration parameters for vibration screening equipment, meeting the in-situ detection requirements of vibration parameters for cut tobacco and tobacco strip size.

     

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