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基于烟叶配伍性的卷烟叶组配方数字化辅助设计模型的构建及应用

Construction and application of a digital aided design model for cigarette blending based on tobacco compatibility

  • 摘要: 为降低传统卷烟叶组配方设计中对高品质中部烟叶的依赖,推进烟叶原料的区域、等级和部位的供需平衡,以福建中烟工业有限责任公司一、二类牌号卷烟所使用的烟叶为例,通过热分析图谱确定了烟叶原料中低温热解类物质和纤维类物质的得分,结合卷烟燃烧数值模拟结果对烟叶原料按其质量等级和燃烧特性进行归类,形成了烟叶原料配伍性的可视化表征,并根据配伍性开展应用案例验证。结果表明:①可将九宫格坐标系划分为强(区域4、7、8)、中(区域1、5、9)、弱(区域2、3、6)燃烧区及高(区域1、2、3)、中(区域4、5、6)、低(区域7、8、9)质量区;②应用案例中,调整后的叶组配方中纤维类物质得分为72分,低温热解类物质得分为60分,符合设计需求;③调整前后的叶组配方中常规化学成分的含量及烟气成分的释放量变化较小,保证了叶组配方的一致性;④调整后的叶组配方中上部烟叶质量占比显著增加,非核心产区中部烟叶占比得以提升,缓解了结构性矛盾。该研究可提高烟叶的使用价值,优化产品配方,降低生产成本,实现可持续发展。

     

    Abstract: To reduce the reliance on high quality leaves in middle tobacco stalk position in traditional cigarette blending and to promote the balance of supply and demand of tobacco leaves from different regions, grades and stalk positions, the scores of low-temperature pyrolytic substances and fibrous substances in tobacco leaves used for gradeⅠand Ⅱ cigarette production of China Tobacco Fujian Industrial Co., Ltd. were determined through thermal analysis. Combined with the numerical simulation of cigarette combustion, the tobacco leaves were classified according to their quality and combustion characteristics, and the visual expression of tobacco compatibility was formed, based on which further application validation cases were conducted. The results showed that: 1) A nine-grid coordinate system could be divided into strong (regions 4, 7, 8), medium (regions 1, 5, 9) and weak (regions 2, 3, 6) combustion regions and high (regions 1, 2, 3), medium (regions 4, 5, 6) and low (regions 7, 8, 9) quality regions. 2) In the application case, the adjusted cigarette blending scored 72 points for fibrous substances and 60 for low-temperature pyrolytic substances, meeting the design requirements. 3) The changes in the contents of conventional chemical components and the releases of smoke components before and after the adjustment were relatively small, ensuring tobacco blend consistency. 4) The mass proportion of upper-stalk leaves in the adjusted tobacco blend increased significantly, while the proportion of middle-stalk leaves from non-core production areas was raised, alleviating structural contradictions. This research can enhance the use value of tobacco leaves, optimize cigarette blending, reduce production costs and achieve sustainable development.

     

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