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松散回潮非稳态段热风温度与出口烟叶温度关系的建模与优化

Modeling and optimization of the relationship between hot air temperature and outlet tobacco temperature during the unstable state stage of loosening and conditioning

  • 摘要: 针对松散回潮非稳态阶段热风温度设定不科学、出口烟叶温度波动大、持续时间长的问题,开展热风温度与出口烟叶温度关系的建模与优化。基于170组实测数据,采用线性回归和随机森林算法,结合控制面误差量化非稳态阶段温度偏差,建立预测模型并反推非稳态阶段最优热风设定值,为出口烟叶温度控制优化提供依据。结果表明,热风温度与出口烟叶温度呈显著正相关,随设定值提高,出口温度响应加快,非稳态时间缩短。随机森林模型拟合效果优于线性模型,预测精度高,平均误差小于0.2 ℃。提出的“预测+优化”策略有助于提高回潮温控精度和稳定性,为制丝工艺数字化控制和智能化调节提供理论依据和实践路径。

     

    Abstract: To address the problems of unscientific setting of hot air temperature during the unstable state stage, large fluctuations in outlet tobacco temperature, and long duration in the loosening and conditioning process, the relationship between hot air temperature and outlet tobacco temperature were modeled and optimized. Based on 170 sets of test data, linear regression and random forest algorithms were employed to quantify the temperature deviation in the unstable state stage by combining control surface error. A prediction model was established and the optimal hot air setting value at the unstable state stage was deduced, providing the basis for optimizing the temperature control of outlet tobacco leaves. The results showed that hot air temperature exhibited a significant positive correlation with the outlet tobacco temperature. The increase of the hot air set value accelerated the outlet temperature response and shortened the unstable state duration. The random forest model outperformed the linear model in fitting performance, achieving high prediction accuracy with a mean error less than 0.2 ℃. The proposed "prediction & optimization" strategy contributed to improving temperature control accuracy and stability in the conditioning process, providing a theoretical and practical foundation for digital control and intelligent adjustment in cigarette primary processing.

     

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