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纤维开松上胶机均衡供丝装置的设计

Design of a tow stabilizer for tow opening and plasticizer application machine

  • 摘要: 为解决醋酸纤维滤棒成型过程中因丝束包高度变化、丝束包打包压痕和丝束过度粘连等因素导致的滤棒吸阻稳定性差等问题,在纤维开松上胶机的一级开松器前端设计了一种均衡供丝装置。该装置由电控系统、升降组件和供料机构等组成;供料机构中的高精度张力传感器可以实时采集丝束张力,然后由电控系统根据纤维开松上胶机的主机速度自动调节丝束供给量,确保丝束张力稳定,进而提高滤棒吸阻稳定性。将该装置应用于ZL29滤棒成型机组中进行中支滤棒生产测试,结果表明:与应用前相比,丝束张力的极差由0.599 N降低至0.236 N(降幅约为61%),标准差由0.150 N降低至0.018 N(降幅为88%);人工干预V1/VKDF(输入辊组与主驱动装置转速比)的次数减少约70%,滤棒吸阻稳定性得到明显改善。该装置可为提高滤棒成型机组的自动化水平和滤棒产品合格率提供技术支持。

     

    Abstract: To reduce the differences between filter rods' draw resistances caused by the changes of the remaining height of the tow bale in use, strap indentation on the tow and bonded filaments, a tow stabilizer installed at the upstream end of the primary opener was designed. The device consists of an electric control system, an elevator and a tow feeding mechanism. High-precision tension sensors in the tow feeding mechanism monitor tow tension real-timely, and then the electronic control system automatically adjusts the tow supply to ensure constant tow tension. The device was tested on a ZL29 filter rod maker making filter rods for demi-slim cigarettes. The test results showed that the designed device decreased the tow tension from 0.599 N to 0.236 N, showing a reduction of 61%, and the standard deviation dropped from 0.150 N to 0.018 N, showing a decrease of 88%. Additionally, the manual intervention in the speed ratio of the feeding roller pairs to that of the main driver decreased by about 70%. The draw resistance stability of filter rods was improved. This device provides technical support for the promotion of the automation and filter rod qualified rate of filter rod maker.

     

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