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基于分数阶随机共振的烟草制丝设备滚动轴承故障特征增强方法

Trouble feature enhancement method for rolling bearings in primary tobacco processing equipment based on fractional order stochastic resonance

  • 摘要: 为解决烟草制丝设备滚动轴承在低速轻载工况下运行时,因环境噪声复杂而导致其早期故障难以及时发现的问题,提出了一种基于噪声利用机制的分数阶随机共振方法。该方法通过将轴承振动信号中的噪声能量以及其他正常部件振动能量转化至微弱的故障特征上,从而增强故障特征能量;同时,利用分数阶导数的时滞依赖性和时延反馈环节的历史观察信息记忆特性,提升随机共振对微弱轴承故障特征的增强效果。利用分数阶随机共振方法诊断制丝设备中滚动轴承的早期故障并验证该方法的工程应用效果,结果表明:①滚动轴承的原始振动信号嘈杂且信噪比较低,难以从其频谱及包络谱中观察到故障特征信息;②在Infogram方法和欠阻尼随机共振轴承特征增强方法均诊断失败的情况下,利用所提方法处理原始振动信号后,增强结果中振动能量几乎都聚集在故障特征频率上,诊断结果为轴承出现故障,分析结果与实际故障位置一致;③该方法在宁波卷烟厂制丝车间4条生产线的10台设备中应用1年后,累计检测出人工巡检/点检时漏检的轴承故障5次。该方法可为提高烟草制丝设备轴承故障的检测能力提供支持。

     

    Abstract: To achieve the early trouble shooting of the rolling bearings in tobacco primary processing equipment operating under low-speed, light-load and noisy conditions, a fractional order stochastic resonance method based on noise utilization mechanism was proposed. The method enhances the energy of trouble features by converting the noise energy in the bearing vibration signal and the vibration energy of other normal components into the weak trouble features. In the meantime, the time-delay dependence of fractional derivatives and the memory characteristics of historical observation information in the process of feedback are utilized to boost the enhancement effect of stochastic resonance. The proposed method was applied to achieve early trouble shooting of rolling bearings in primary processing equipment, and its effects on engineering application effects were verified. The results showed that: 1) The original vibration signal of rolling bearings was noisy with a low ratio of signal to noise, and therefore the information about trouble features was hard to be observed from its frequency spectrum and envelope spectrum. 2) When the infogram method and the underdamping stochastic resonance bearing characteristic enhancement method failed in trouble shooting, almost all of the vibration energy in the enhanced result was presented at the trouble feature frequencies when the original vibration signal was processed by the proposed method, indicating trouble features of bearing. The analysis result was consistent with the actual state. 3) After applying this method to ten machines in four processing lines in the primary processing department of Ningbo Cigarette Factory for one year, a total of five bearing troubles missed by regular manual patrol inspections/spot checks were detected. This method provides support for improving the effectiveness of tobacco primary processing equipment maintenance.

     

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