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SH26型滚筒–气流式烘丝机控制系统优化及应用

Optimization and application of control system for SH26 drum-airflow dryer

  • 摘要: 为解决SH26型滚筒–气流式烘丝机控制系统非线性、滞后性较强和出口物料含水率控制精度较低等问题,先采用Relief-F算法分析烘丝机中各工艺参数对出口物料含水率的影响权重,确定关键控制参数;再利用正交试验对关键工艺参数进行寻优,匹配最佳工艺参数组合;最后采用模糊控制和PID控制相结合的联控方式对关键参数进行预测并精确调控,实现对关键参数的优化控制。以红塔山膨胀烟丝为对象进行测试,结果表明:①控制系统优化后,烘丝干头干尾量由40.51 kg降至14.29 kg,降幅达到64.72%。②烘丝出口物料含水率标准偏差由0.186降至0.128,降幅达到31.18%。③烟丝各项物理指标明显提升,感官质量综合得分提高了0.83分。该方法可为提高烘丝机的过程控制能力及卷烟产品质量提供支持。

     

    Abstract: In order to solve the problems of high nonlinearity, hysteresis and low precision of outlet tobacco moisture content in the control system of SH26 drum-airflow dryer, the Relief-F algorithm was used to analyze the relationship between the outlet tobacco moisture content and the process parameters, and determine the critical control parameters; orthogonal tests were used to search for the optimization of the critical parameters, and match the best combinations of the process parameters; and the combination of fuzzy and PID control was used to predict and accurately regulate the critical parameters to achieve optimization control of the critical parameters. Test conducted using Hongtashan expanded tobacco shreds as the subject, After optimization, the amount of over-dried cut tobacco is reduced from 40.51 kg to 14.29 kg, a decrease of 64.72%; the standard deviation of the outlet tobacco moisture content is reduced from 0.186 to 0.128, a decrease of 31.18%, which improved the process moisture stability; the physical indexes of the tobacco are improved significantly, and the overall score of sensory quality is increased by 0.83 points. This research method effectively improves the process control ability of drum-airflow dryer, and improves the overall quality control level of the drying process and the quality of cigarette products.

     

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