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ZL29滤棒成型机组滤棒压降智能控制系统的设计

Design of an intelligent control system in ZL29 filter rod maker for controlling pressure drop of filter rods

  • 摘要: 为解决ZL29滤棒成型机组依赖人工经验调整滤棒压降存在的控制效果不理想等问题,设计了一种滤棒压降智能控制系统。该系统由数据采集模块、数据预处理模块、滤棒压降预测模型、预测模型训练模块以及滤棒成型设备控制模型组成。滤棒压降预测模型基于随机森林回归算法建立,可根据成品滤棒的压降走势及成型机组的全过程运行数据及时获取滤棒压降的预测值;滤棒成型设备控制模型可在不影响原机正常运行的前提下实现和倍福PLC控制器的协同控制。对滤棒压降智能控制系统进行应用验证,结果表明:与传统人工控制模式相比,智能控制模式下的滤棒压降标准偏差降低了12.69%,变异系数降低了12.41%,过程能力指数提升了24.72%。该技术可为提高滤棒压降稳定性提供支持。

     

    Abstract: To better control of the pressure drop of filter rods, an intelligent control system was designed for a ZL29 filter rod maker. The system consists of a data acquisition module, a data preprocessing module, a filter rod pressure drop prediction model, a prediction model training module and control models of the filter rod maker. The filter rod pressure drop prediction model is established on the basis of random forest regression algorithm to timely acquire the predicted pressure drop values according to the trends of the pressure drop of finished filter rods and the entire process operational data of ZL29 filter rod maker. The filter rod maker control model is compatible with the Beckhoff PLC controller without impacting the normal operation of the original machine. The designed control system was verified and the results showed that compared with the traditional manual control mode, the intelligent control mode reduced the standard deviation and the coefficient of variation of the filter rod pressure drop by 12.69% and 12.41% respectively, and raised the process capability index by 24.72%. This technology provides support for improving the stability of filter rod pressure drop.

     

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