本平台为互联网非涉密平台,严禁处理、传输国家秘密或工作秘密

基于时序聚类的国产雪茄烟叶堆垛发酵温度变化特征分析

Analysis on change characteristics of piled fermentation temperature of cigar tobacco leaves based on time series clustering

  • 摘要: 为解决国产雪茄烟叶堆垛发酵过程调控依赖人工经验、缺乏量化指标的问题,对烟叶堆垛垛芯温度的时序变化规律进行分析。以45个国产雪茄烟叶堆垛为研究对象,监测其垛芯温度序列,并采用动态时间规整算法(DTW)度量温度序列间的相似性,结合k-means++聚类算法进行温度时序聚类分析。通过分析各温度变化模式的动态特征,构建了融合温度变化模式、滑动24 h温差、温度阈值及发酵时长的多因素决策框架。结果表明:①在烟叶堆垛发酵过程中,垛芯温度呈现出5种不同特征的温度变化模式,分别为低温稳定型、平稳升温型、快速升温型、高温稳定型和中温波动型。②对于低温稳定型模式,发酵时长超过120 h且垛芯温度低于30 ℃时建议翻垛;对于平稳升温型模式,发酵时长超过168 h且垛芯温度低于35 ℃时建议翻垛;对于快速升温或高温稳定型模式,垛芯温度超过45 ℃或滑动24 h温差≤0 ℃时,触发翻垛预警;对于中温波动型模式,在全周期累计发酵时长超过30 d、当前阶段发酵时长超168 h及滑动24 h温差≤0 ℃时,可判定发酵结束并出库。③采用决策框架方法辅助翻垛能够提前预判发酵终点,减少各发酵阶段末期的恒温或降温时间,提高发酵效率。该研究为雪茄烟叶堆垛翻垛与出库操作提供了精准量化的决策依据,并为雪茄烟叶发酵过程的数字化调控与标准化生产提供了技术支撑。

     

    Abstract: To address over-reliance on manual experience and the lack of quantitative indexes for regulating the piled fermentation of domestic cigar tobacco leaves, the temporal change patterns of the pile core temperature was analyzed. A total of 45 domestic cigar tobacco piles were studied, and their core temperature sequences were monitored. Dynamic time warping algorithm (DTW) was used to measure the similarity between the different temperature sequences, followed by k-means++ algorithm for temperature time series clustering analysis. By analyzing the dynamic characteristics of the various temperature change patterns, a multi-factor decision-making framework integrating temperature change patterns, sliding 24-hour temperature differences, temperature thresholds and fermentation time was constructed. The results showed that: 1) During the piled fermentation process, the core temperature exhibited five different change patterns including stable low temperature, steady warming, rapid warming, stable high temperature, and medium temperature fluctuation. 2) For the stable low temperature type, it was recommended to turn over the pile when the fermentation time exceeded 120 hours and the core temperature was below 30 ℃. For the steady warming type, it was recommended to turn over the pile when the fermentation time exceeded 168 hours and the core temperature was below 35 ℃. For rapid warming or stable high temperature type, when the core temperature exceeded 45 ℃ or the sliding 24-hour temperature differences was ≤0 ℃, a pile turnover warning could be triggered, and for the medium temperature fluctuation type, when the cumulative fermentation time of the entire cycle exceeded 30 days, the current stage fermentation time exceeded 168 hours, and the sliding 24-hour temperature difference was ≤0 ℃, it could be determined that the fermentation was over and the product could be discharged. 3) The use of decision framework method to assist in pile turnover enabled early prediction of the fermentation endpoint, reduced the constant temperature or cooling time at the end of each fermentation stage, and improved fermentation efficiency. This study provides a quantitative decision-making strategy for cigar tobacco piling, pile turnover, and pile discharge, and offers technical support for the digital control and standardized production of cigar tobacco fermentation.

     

/

返回文章
返回