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YB424型硬盒包装机密封内衬包移动式入盒导向模盒的设计

Design of a movable guide mandrel in YB424 hard packer for sealed inner pack

  • 摘要: 为解决YB424型硬盒包装机在密封内衬包(以下简称内衬包)入盒环节存在的内衬包触皱、破损和全开式小盒内盒刮白等质量缺陷问题,设计了一种移动式入盒导向模盒(以下简称移动模盒)。移动模盒主要由传动机构、模盒框架和4个锰钢ZGMn25材质的活动导向片(活动夹角为19.47°)等组成:传动机构采用盘形凸轮连接四联推杆的方式实现移动模盒的上下移动;内衬包随移动模盒下移入盒过程中,4个活动导向片(整体呈漏斗状)在压簧或扭簧作用下由倾斜状态转变为垂直状态,实现小盒位置的校正和内衬包的精准入盒。以“云烟(中支大重九)”牌卷烟为对象对YB424型硬盒包装机进行测试,结果表明:与固定式导向模盒(仅由模盒框架和PET膜材质的固定导向片组成)相比,应用移动模盒后,包装机未再发生因夹烟而导致的设备停机现象,内衬包在入盒环节发生质量缺陷的概率由0.59%降低至0。该技术可为提高内衬纸密封包装类卷烟的生产效率和产品合格率提供支持。

     

    Abstract: To avoid the rub and damage to the sealed inner pack (hereinafter referred to as inner pack) and the neck scratches of shoulder box during the box filling process, a movable guide mandrel was designed for a YB424 hard packer. The movable guide mandrel is mainly composed of a drive mechanism, a mandrel framework, and four movable guide blades made of ZGMn25 manganese steel with a movement angle of 19.47° forming a flexible funnel. The drive mechanism vertically drives the movable guide mandrel through a disc cam and a four-bar linkage. Along with the movable guide mandrel, the inner pack moves downwards into the shoulder box, the four movable guide blades changed from an inclined state to a vertical state under the action of springs to correct the position of the shoulder box and precisely guide the inner pack into the shoulder box. The YB424 hard packer was tested with "Yunyan (Demi-slim Dachongjiu)" cigarettes. The results showed that compared with the fixed mandrel, the movable guide mandrel effectively prevented the inner packs from blocking the packer, and reduced the probability of the defective inner packet during the filling process from 0.59% to 0. This technology provides support for improving the production efficiency and packing quality of cigarette shoulder boxes with sealed inner packs.

     

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