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一种雪茄烟纸质小盒包装设备的设计

Design of a packaging machine for paperboard cigar packets

  • 摘要: 为降低纸盒包装雪茄烟的生产成本并实现其小盒包装工序的机械化生产,以“黄鹤楼1916(雪之梦9号) ”牌雪茄烟的包装工艺为例,设计了一种雪茄烟纸质小盒包装设备。该设备主要由烟支供给系统、内盒成型系统和外盒成型系统构成。其中,烟支供给系统由烟支输送机构、姿态调整机构和玻璃纸折叠机构组成,可以实现散支雪茄烟(套有雪茄烟标和玻璃纸)的自动供给、姿态调整(确保所有雪茄烟标正面朝上)和玻璃纸敞口端的折叠;内、外盒成型系统则分别完成内盒纸和外盒纸的吸取、输送、定位、折叠和干燥等工序。实际应用效果表明:该设备运行平稳可靠,设备运行效率达到91%,实际包装速度可达652包/h,与7.2名熟练工人的手工包装速度相当;利用该设备包装的小盒烟包平均破损率为0.28%、不合格率为1.93%,较人工包装方式分别降低了0.4和2.5百分点。该设备可为提高雪茄烟的自动化生产水平和包装质量提供技术支持。

     

    Abstract: To reduce the production cost of paperboard-packed cigars and machanize packet packaging, a paperboard cigar packet packaging machine was designed based on the packaging process for “Huanghelou 1916 (Xuezhimeng No. 9)” cigars. The machine is mainly composed of a cigar feeding system, an inner packet forming system, and an outer packet forming system. The cigar feeding system consists of a cigar conveying mechanism, an orientation adjustment mechanism and a cellophane sleeve folding mechanism. It automatically feeds loose cigars fitted with cigar bands and cellophane sleeves, adjusts their orientation to ensure that all cigar bands face upward, and folds the open ends of the cellophane sleeves. The inner and outer packet forming systems perform pickup, conveying, positioning, folding and drying of the inner and outer packet blanks, respectively. The application results showed that the machine operated stably and reliably, with an operating efficiency of 91% and an actual packaging speed of 652 packets per hour,, equivalent to the manual packaging speed of 7.2 skilled workers. The paperboard cigar packets produced by machine had an average damage ratio of 0.28% and the rejection ratio was 1.93%, which were 0.4 and 2.5 percentage points lower than those of manual packaging method, respectively. This machine provides technical support for improving the automation level of cigar production and the quality of cigar packaging.

     

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