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YF17系列卷烟储存输送装置中鼓轮式烟支提升机的设计

Design of drum type elevator in YF17 cigarette reservoir

  • 摘要: 为解决YF17系列卷烟储存输送装置(以下简称YF17)的夹持式提升机在生产中存在烟支歪斜、皱纹、空头等缺陷及排空时浪费烟支等问题,设计了一种鼓轮式烟支提升机。该提升机主要由导入鼓轮、传递鼓轮、出烟机构(包括堆码鼓轮等构件)及负压系统、传动系统等组成;在鼓轮转动过程中,通过控制鼓轮承烟槽负压的通断,完成烟支的吸放、传递与提升;以YF17A型卷烟储存输送装置(以下简称YF17A)为例设计鼓轮参数,可得导入鼓轮和传递鼓轮的承烟槽数为78、驱动齿轮齿数为234,堆码鼓轮的承烟槽数为48、驱动齿轮齿数为144,所有鼓轮的齿轮模数为2 mm、承烟槽节距为6π。以淮阴卷烟厂生产的“南京(红)”牌卷烟为对象进行测试,结果表明:在YF17A中采用鼓轮式提升机代替夹持式提升机后,因乱烟造成的停机次数减少了84.67%、停机时间减少了85.21%,排空时浪费烟支数量减少了95.68%,包装机组中的质量缺陷烟支占比减少了3百分点,卷接包机组运行效率提高了0.6百分点。该技术可为降低烟支损耗、提高卷烟产品质量和卷接包机组运行效率提供支持。

     

    Abstract: To minimize the misaligned, wrinkled and loose-end cigarettes and avoid waste cigarettes during the emptying associated with the clamping chain plate elevator in YF17 cigarette reservoir, a drum type cigarette elevator was designed. The elevator is mainly composed of a feeding drum, a transfer drum, a cigarette discharge mechanism including a stacking drum and other assemblies, a negative pressure system and a drive system. During the rotation of the drums, the functions of hold/release, transfer and elevation of cigarettes are realized by controlling the on/off state of the negative pressure in the drums' grooves. The drum parameters are determined for YF17A cigarette reservoir. The numbers of the grooves and the gear teeth of the feeding drum and transfer drum are 78 and 234 respectively, and those of the stacking drum are 48 and 144 respectively. The gear module and the groove pitch for all drums are 2 mm and 6π respectively. The designed elevator was tested on" Nanjing (Hong)" brand cigarettes in Huaiyin Cigarette Factory. The results showed that in the case of drum type elevator, the number of machine shutdown and the downtime caused by misaligned cigarettes reduced by 84.67% and 85.21% respectively, the number of waste cigarettes due to the emptying and the defective cigarettes in the packing line reduced by 95.68% and 3 percentage points respectively, and the operating efficiency of the cigarette maker and packer increased by 0.6 percentage points. This technology provides support for reducing cigarette loss, improving cigarette product quality, and increasing the operational efficiency of cigarette maker and packer.

     

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