本平台为互联网非涉密平台,严禁处理、传输国家秘密或工作秘密

摆把后烟叶收集装箱装置自动压制机构的设计

Design of automatic press mechanism for tobacco case filling system

  • 摘要: 为解决打叶复烤生产中摆把后烟叶装箱效率低、劳动强度大等问题,在烟叶收集装箱装置中设计了一种自动压制机构。该机构由压板(中空结构且内设支撑肋板)、传动轴、限位组件及驱动组件组成,自动控制程序集成在收集装箱装置的PLC控制器内。电机通过传动轴带动压板往复转动,转动角度由限位组件控制;当烟箱中的烟叶质量达到设定值(250 kg)后,驱动组件中的电机驱动压板下压将烟箱内的烟叶铺平、压实以便向烟箱中补料(每次补料10 kg);经5次压实和补料后,烟箱内堆积的烟叶质量达到上限值,由工人将烟箱转移。以会理复烤厂打叶复烤生产线的烟叶收集装箱装置为对象进行测试,结果表明:安装自动压制机构后,无需工人在转移烟箱前铺平箱内烟叶,单箱烟叶质量平均值增加20%,每班次装箱烟叶总质量增加约10%。该技术可为提高烟叶加工效率和降低工人劳动强度提供支持。

     

    Abstract: To improve the efficiency and reduce the labor intensity of the case filling process before green leaf threshing, an automatic tobacco press mechanism for case filling system was designed. The designed press mechanism consists of two pressing plates, two driving devices and two position limiting units, and its automatic control program is integrated in the PLC controller in the case filling system. The swing angle of the pressing plates is controlled by the position limiting units. When the tobacco leaves filled in the case reaches the set value of 250 kg, the driving devices drive the pressing plates to press tobacco leaves to make room for receiving supplementary tobacco feeding of 10 kg. After 5 rounds of pressing and supplementary feeding, the tobacco leaves filled in the case reaches the upper limit, and the case filling process is completed. The designed press mechanism was tested on the case filling system in the green leaf threshing production line in Huili Redrying Factory. The results showed that the automatic press mechanism could dispense with manual leveling for tobacco leaves in the case, increase the average contents of tobacco leaves per case by 20% and increase the processing capacity by around 10% per shift. This technology provides support for improving efficiency and reducing labor intensity of tobacco processing.

     

/

返回文章
返回