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细支卷烟在线激光打孔质量综合评价方法建立与应用

Establishment and Application of a Comprehensive Evaluation Method for Online Laser Perforation Quality in Slim Cigarettes

  • 摘要: 为全面客观评价细支卷烟在线激光打孔质量及稳定性,通过高精度激光扫描技术获取孔长、孔宽、孔深、上表面积、内表面积、第一排孔距嘴端位置及滤嘴通风率共7项指标,结合功效系数法对各指标进行量化评分,基于CRITIC客观赋权法确定各指标权重,建立了细支卷烟在线激光打孔质量综合评价方法。结果表明,该评价方法能通过孔长、孔宽、孔深等7项指标有效综合评价不同牌号细支卷烟的打孔质量,其中C牌号平均综合得分最高,标准偏差最小,打孔质量与工艺稳定性较好。打孔质量平均综合得分与滤嘴通风合格率呈正相关,综合得分标准偏差与过程性能指数PPK呈负相关。建立的打孔质量综合评价方法能够客观评价细支卷烟在线激光打孔质量,并为工艺优化与过程质量控制提供有效支持。

     

    Abstract: To comprehensively and objectively evaluate the quality and stability of online laser perforation for slim cigarettes, a high-precision laser scanning technique was employed to obtain seven key indicators, such as hole length, hole width, hole depth, upper surface area, internal surface area, perforation distance from the mouth end, and filter ventilation rate. The efficacy coefficient method was applied to quantify scores for each indicator, and the CRITIC objective weighting method was used to determine the weight of each indicator, thereby establishing a comprehensive evaluation method for online laser perforation quality of slim cigarettes. The results show that this evaluation method can effectively quantify the perforation quality of different brands of slim cigarettes. Among them, Brand C achieved the highest average comprehensive score with the smallest standard deviation, demonstrating excellent perforation quality and process stability. A significant positive correlation was observed between the average comprehensive perforation quality score and the filter ventilation qualification rate (R2=0.976), while a strong nonlinear negative correlation was found between the standard deviation of the comprehensive score and the process capability index PPK (R2=0.986). The comprehensive perforation quality evaluation method established in this study can objectively assess the online laser perforation quality of slim cigarettes and provide effective support for process optimization and process quality control.

     

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