本平台为互联网非涉密平台,严禁处理、传输国家秘密或工作秘密

基于双光路光子成像技术的细支烟爆珠缺陷检测方法

Defect detection method for flavor capsules in slim cigarettes based on dual-optical-path photon imaging technology

  • 摘要: 针对传统检测方法在细支烟爆珠生产过程中,对爆珠破损、渗液等质量缺陷检测存在效率低、精度差、漏检率高的问题,提出了一种基于双光路对称光子成像的细支卷烟爆珠缺陷检测方法。采用斜角照射和双光路互补策略,设计双通道X射线对称检测系统,解决了单光路检测中爆珠重叠导致的误判难题;构建基于卷积神经网络的缺陷识别算法,实现了排至排的自动化检测;最后,形成了“检测‒传送‒剔除”的时序控制模型,保证了高速生产条件下的精准剔除。结果表明:①系统识别准确率达99.90%,剔除准确率达100.00%,检测速度达300包/min(6 000支/min),可同时识别爆珠缺失、倒装、缺支、空盒等多种质量缺陷。②时效性验证显示,对于手捏破损类爆珠缺陷样品可即时检出,对于针刺破损类爆珠缺陷样品在40 min内可稳定检出。③现场应用测试中,连续检测136 200包单爆珠细支烟样品(直径为2.8 mm)无误判,验证了系统的可靠性和稳定性。该研究为爆珠卷烟质量控制提供了新的技术途径。

     

    Abstract: To address the problems of low efficiency, poor accuracy, and high missed-detection rates in traditional methods for detecting quality defects such as damage and liquid leakage during the production of flavor-capsule slim cigarettes, this paper proposes a defect detection method for flavor capsules in slim cigarettes based on Dual-optical-path symmetric photon imaging. An oblique-angle illumination and dual-optical-path complementary strategy were adopted to design a dual-channel symmetric X-ray detection system, resolving the misjudgment problem caused by capsule overlap in single-optical-path detection. A defect recognition algorithm based on a convolutional neural network was constructed to achieve row-by-row automated detection. Finally, a "detection–conveying–rejection" timing control model was established to ensure precise rejection under high-speed production conditions. The results showed that: 1) The system achieves a recognition accuracy of 99.90% and a rejection accuracy of 100.00%, with a detection speed of 300 packs/min (6,000 cigarettes/min), and can simultaneously identify multiple quality defects including missing capsules, inverted capsules, missing cigarettes, and empty packs. 2) Timeliness verification shows that hand-pinched-damage-type flavor capsule defect samples can be detected immediately, while needle-puncture-damage-type flavor capsule defect samples can be stably detected within 40 minutes. 3) In on-site application testing, continuous detection of 136,200 packs of single-flavor-capsule slim cigarette samples (2.8 mm in diameter) showed no misjudgments, verifying the reliability and stability of the system. This research provides a new technical approach for quality control of flavor-capsule cigarettes.

     

/

返回文章
返回