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盒包卷烟水分迁移动力学模型与保润效果评价

Moisture migration model and moisture retention effect evaluation for boxed packs cigarettes

  • 摘要: 为揭示卷烟成品在不同存储环境下的水分变化规律并系统评价包装保润效果,通过建立卷烟和包装材料共同作用的水分迁移动力学模型,结合材料扩散理论与等温吸湿曲线,分析了单层、多层及多面包装体系的等效水分扩散系数,推导了单源(仅卷烟吸放湿)及双源(卷烟和商标纸同时吸放湿)水分传递的动力学方程组,并通过高湿环境有BOPP薄膜和低湿环境无BOPP薄膜两组实验对所建模型的预测效果进行了验证。结果表明: ①高湿环境下有BOPP薄膜时,单源模型和双源模型均具有较高的拟合精度,各时间点拟合误差不超过6%,双源模型的预测效果略优于单源模型。②低湿环境下无BOPP薄膜时,双源模型的RMSE为0.106%,单源模型的RMSE为0.239%,双源模型的拟合精度显著优于单源模型,表明在包装阻隔性能较弱时,考虑商标纸吸放湿的双源模型更符合实际情况。③在卷烟未开包状态下,BOPP薄膜对水分阻隔起主导阻隔作用,开包后内衬纸的保润作用凸显,复铝内衬纸的保润效果优于转移内衬纸。卷烟圆周越小,水分变化速率越快,对包装保润性能的要求也越高。该研究为卷烟包装设计与保润工艺优化提供了经实验验证的理论模型与定量评价依据。

     

    Abstract: To reveal the moisture variation pattern of finished cigarettes under different storage conditions and systematically evaluate the packaging moisture-preserving effect, a dynamic moisture migration model involving cigarettes and packaging materials was established. By integrating material diffusion theory with moisture sorption isotherms, the equivalent moisture diffusion coefficients of single-layer, multi-layer, and multi-surface packaging systems were analyzed, and kinetic equations for single-source (only cigarettes absorb moisture) and dual-source (cigarettes and trademark paper absorb and release moisture simultaneously) moisture transfer were derived. The model was validated through two sets of experiments: high-humidity environment with BOPP and low-humidity environment without BOPP. The results showed that: 1)In high-humidity environment with BOPP, both single-source and dual-source models achieve high fitting accuracy with errors less than 6% at each time point, with the dual-source model slightly outperforming the single-source model; 2)In low-humidity environment without BOPP, the dual-source model demonstrates significantly better fitting accuracy (RMSE=0.106%) compared to the single-source model (RMSE=0.239%), indicating that the dual-source model considering moisture absorption/desorption of the label is more consistent with actual conditions when packaging barrier performance is weak; 3)BOPP film plays a dominant role in moisture barrier performance for unopened packs, while after opening, the inner liner becomes critical, with aluminum-lined paper showing better moisture retention than transfer aluminum-lined paper. The smaller of the circumference of a cigarette, the rate of moisture change faster, and the higher requirements for packaging moisture retention performance. This study provides an experimentally validated theoretical model and quantitative evaluation basis for cigarette packaging design and moisture retention process optimization.

     

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