本平台为互联网非涉密平台,严禁处理、传输国家秘密或工作秘密

基于多传感器融合的堆垛机状态监控系统设计

Design of a Stacker Crane Condition Monitoring System Based on Multi-sensor Fusion

  • 摘要: 为解决烟草企业仓储物流系统中因堆垛机发生故障而导致的生产效率低、财产损失大等问题,设计了一种基于多传感器融合的堆垛机状态监控系统。在堆垛机上安装振动/温度传感器、倾角传感器、激光位移传感器和摄像头,实时监测堆垛机的姿态及货叉与托盘的位置,并依托无线通信技术高速传输监测数据;选择关键传感器的监测数据作为健康状态评价指标,使用CRITIC权重法对堆垛机的震动、倾角、货叉高度等多维运行数据进行融合分析,构建堆垛机健康状态综合评估模型以量化评估设备健康度;开发堆垛机运行状态监测平台,实现对关键部件状态和健康度信息的可视化展示,提示工人及时进行预防性维修和保养。以黄金叶生产制造中心使用的堆垛机为应用对象进行现场验证,结果表明:监控系统投入运行后,堆垛机故障率由0.63%降至0.45%,月均停机时间由230 min/台降至168 min/台,有效避免物料掉落5次/月。该系统可为提升仓储作业的安全性提供技术支持。

     

    Abstract: To address low production efficiency and large property losses caused by stacker crane failures in the warehousing and logistics systems of tobacco enterprises, a stacker crane state monitoring system based on multi-sensor fusion was designed. Vibration/temperature sensors, inclination sensors, laser displacement sensors, and cameras were installed on the stacker cranes to monitor the stacker crane attitude and the positions of the forks and pallets in real time, and monitoring data were transmitted at high speed using wireless communication technology. Monitoring data from key sensors were selected as health status evaluation indicators, and the CRITIC weighting method was used to fuse and analyze multidimensional operating data, including stacker crane vibration, inclination, and fork height. A comprehensive health evaluation model for stacker cranes was established to quantify equipment health. A stacker crane operating state monitoring platform was developed to visualize the state and health information of key components, reminding workers to perform preventive maintenance and servicing in a timely manner. Field verification was carried out using the stacker cranes at the Golden Leaf Production and Manufacturing Center. The results showed that, after the monitoring system was put into operation, the stacker crane failure rate decreased from 0.63% to 0.45%, the average monthly downtime decreased from 230 min/unit to 168 min/unit, and five material drop incidents per month were effectively avoided. The system can provide technical support for improving the safety of warehousing operations.

     

/

返回文章
返回