本平台为互联网非涉密平台,严禁处理、传输国家秘密或工作秘密

烟草加工过程多相流工艺仿真技术研究现状与展望

Research status and prospects of multiphase flow process simulation technologies in tobacco processing

  • 摘要: 在烟草加工过程中,打叶复烤、制丝和卷制等关键工艺普遍涉及气固两相流和气液固三相流等复杂的多相流动,其流动特性直接影响烟草物料的输运、分离、混合及热质传递效率。基于计算流体力学-离散元方法(Computational Fluid Dynamics-Discrete Element Method, CFD-DEM)的多相流工艺仿真,能够从颗粒尺度解析流体与颗粒间的动量、热量及质量传递过程,为烟草加工过程多相流动机理研究、工业过程优化调控提供重要手段。然而,鉴于烟草物料颗粒形态复杂且具有多组分、多尺度共存特征,同时加工过程往往涉及复杂的多相耦合作用,使目前的CFD-DEM方法在真实颗粒建模、复杂行为表征、相间作用模型构建及工业尺度应用等方面存在不足。针对上述问题,本文围绕基于CFD-DEM方法的烟草加工过程多相流工艺仿真技术展开综述,重点分析了烟草在制品颗粒建模、形变与破碎行为表征、气固曳力作用模型及大规模计算加速等关键技术发展现状,并总结了其在典型烟草多相流工艺中的应用。未来,需进一步提升CFD-DEM方法的计算效率和模型精度,深化其与数据驱动技术的融合应用,助力烟草加工过程向数字化、智能化和精准化方向发展。

     

    Abstract: In tobacco processing, key operations such as threshing and redrying, cut tobacco processing, and cigarette making commonly involve complex multiphase flows, including gas-solid two-phase flow and gas-liquid-solid three-phase flow. The flow characteristics directly affect the transportation, separation, mixing, and heat and mass transfer efficiency of tobacco materials. Multiphase flow process simulations based on the computational fluid dynamics-discrete element method (CFD-DEM) can analyze the momentum, heat, and mass transfer between fluids and particles at the particle scale, providing an effective approach for studying multiphase flow mechanisms and optimizing industrial processes in tobacco processing. However, due to the complex morphology, multicomponent and multiscale characteristics of tobacco particles, as well as the intricate multiphase coupling interactions involved in processing, current CFD-DEM methods still face limitations in realistic particle representation, complex behavior characterization, interphase interaction modeling, and industrial-scale applications. To address these challenges, this paper provides a review of multiphase flow process simulation technology for tobacco processing based on the CFD-DEM method, focusing on the development of key technologies such as tobacco particle modeling, deformation and breakage behavior characterization, gas-solid drag models, and large-scale computational acceleration. Furthermore, this paper summarizes the applications of CFD-DEM methods in typical tobacco multiphase flow processes. Future efforts should further improve the computational efficiency and model accuracy of CFD-DEM, strengthen its integration with data-driven technologies, and promote the digital, intelligent, and precise development of tobacco processing.

     

/

返回文章
返回