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烟用水基包装胶动态流变性能分析及应用

Dynamic rheological performance analysis and application of water-based packaging adhesives for cigarettes

  • 摘要: 为优化卷烟小盒包装机的烟用包装胶选型,解决因包装胶动态流变性能差异导致的盒装粘贴不良与设备运行质量问题。以3种烟用水基包装胶为研究对象,对包装胶的温度依赖性、剪切变稀效应、触变恢复性及湿黏性指标进行分析,探究了剪切速率及温度变化对包装胶黏度的影响,并在ZB48B型包装机上进行验证试验。结果表明:①包装胶B的剪切变稀效应最强(n=0.17),触变恢复性较强(触变2s后,黏度恢复60.15%),湿黏性较高(F=5.36 N),适配于喷胶粘贴工序;②包装胶C高温时黏度保持性最好(A=2.48 Pa·s),剪切变稀效应最弱(n=0.86),触变恢复性最强(触变2s后,黏度恢复70.79%),湿黏性最高(F=6.62 N),适配于涂胶粘贴工序;③上机试验中,将包装胶B应用于喷胶工序,商标纸折叠拍板处无明显胶垢积累;将包装胶C应用于涂胶工序,未出现小盒开边缺陷等质量问题,且对称辊上无明显胶垢积累,显著提升了包装设备运行质量。该研究可为烟用水基包装胶的精准选型与工艺优化提供理论参考。

     

    Abstract: To optimize the selection of water-based packaging adhesives for cigarette small-box packers and address issues such as poor carton sealing and equipment operational instability caused by differences in the dynamic rheological properties of the adhesives, three types of water-based packaging adhesives were studied. The temperature dependence, shear-thinning behavior, thixotropic recovery, and wet tack properties of the adhesives were analyzed, and the effects of shear rate and temperature changes on adhesive viscosity were investigated. Machine validation was conducted on a ZB48B packer. The results showed that: 1) Adhesive B exhibited the strongest shear-thinning effect (n=0.17), relatively good thixotropic recovery (60.15% viscosity recovery 2 s after shear cessation), and high wet tack (F=5.36 N), making it suitable for spray gluing processes; 2) Adhesive C demonstrated the best viscosity retention at high temperatures (A =2.48 Pa·s), the weakest shear-thinning effect (n=0.86), the strongest thixotropic recovery (70.79% viscosity recovery 2 s after shear cessation), and the highest wet tack (F=6.62 N), making it suitable for roller coating processes; 3) Production validation confirmed that using Adhesive B in spray gluing processes reduced adhesive residue accumulation, while using Adhesive C in roller coating processes decreased the incidence of small-box edge-opening defects and adhesive residue buildup, significantly enhanced the operational quality of the packaging equipment. This study provides a theoretical basis for the precise selection and process optimization of water-based packaging adhesives for cigarettes.

     

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