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打叶复烤片烟辊轴筛分装置的设计与应用

Design and application of roller screening device for tobacco lamina in threshing and redrying

  • 摘要: 为解决打叶复烤片烟结构调控设备占用场地大导致的难以在现有打叶复烤生产线推广应用的问题,设计一种爬坡提升筛分工艺,该工艺包括一级和二级筛分,可架设在片烟接料输送带上方,并根据筛分工艺对片烟结构调控设备进行了改进,实现了在不占用场地空间的前提下对片烟片型结构调节。该工艺设计将片烟辊轴筛分装置(筛分装置)搭建在接料输送带上方,架设角度30°;一级筛分辊轴间距80 mm,二级筛分辊轴间距40 mm;一级筛分将较小片烟筛出汇入到接料输送带,较大片烟输入到二级筛分;二级筛分将较小片烟筛出汇入到接料输送带,较大片烟输入到切断装置中进行片烟尺寸调控。在工艺调整后,将筛分装置辊轴上的8个柱状筛分齿改造为包含8个梯形片状筛分齿的筛分片,解决了柱状筛分齿易穿透片烟物料,导致片烟无法有效翻转,进而造成筛分效率较低的问题。实际生产应用过程中,在电机频率40 Hz下运行,在打叶经济指标稳定的基础上,调控后的片烟大片率可控制在35 %~45% ,大中片率可控制在76%以上,设备稳定性良好,与更换六边形框栏的片烟调控方式相比,能耗进一步降低,片烟结构及均匀性进一步提升,能够有效满足卷烟工业的原料加工需求。

     

    Abstract: To address the challenge of integrating lamina structure regulation equipment into existing threshing and redrying lines due to its large footprint, an inclined ascending screening process was designed. This process consists of primary and secondary screening stages and can be installed above the lamina receiving conveyor. Corresponding improvements were made to the lamina structure regulation equipment based on this process, enabling lamina size adjustment without occupying additional floor space. In this design, the roller screening device is installed above the receiving conveyor at a 30° angle. The roller shaft spacing is 80 mm for the primary stage and 40 mm for the secondary stage. The primary stage screens out smaller lamina, which fall onto the receiving conveyor, while larger lamina are conveyed to the secondary stage. The secondary stage further screens out smaller lamina onto the conveyor, with the remaining larger lamina directed to a cutting device for size regulation. Furthermore, the original eight cylindrical screening teeth on the roller shafts were replaced with screening plates featuring eight trapezoidal, flake-shaped teeth. This modification solved the problem of cylindrical teeth penetrating the lamina, which hindered effective flipping and resulted in low screening efficiency. In practical production applications, operating at a motor frequency of 40 Hz and while maintaining stable threshing economic indicators, the regulated large-lamina rate was controlled between 35% and 45%, and the medium-plus-large lamina rate was maintained above 76%. The equipment demonstrated good stability. Compared to the regulation method involving the replacement with hexagonal frames, this approach achieved lower energy consumption, along with improved lamina structure and uniformity, effectively meeting the raw material processing requirements of the cigarette industry.

     

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