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烟苗自动移栽机植苗装置的设计与试验

Design and field test of a seedling planting mechanism for tobacco seedling automatic transplanter

  • 摘要: 针对现有烟苗自动移栽机植苗装置存在的移栽后烟苗直立度合格率不高、植苗效率低和易损苗等问题,结合烟苗的物理特性和移栽农艺性状指标,设计了一种基于非圆齿轮行星轮系的植苗装置,该装置通过电机驱动非圆齿轮行星轮系连杆机构和凸轮连杆机构来执行推苗与扶苗的协同作业。利用UG和ADAMS等软件开展了运动学联合仿真分析,确定了植苗装置运动合理性与可行性。以推苗板长度、栽植频率和导苗管内径为试验因素,以移栽后烟苗直立度合格率和育苗基质损失率为试验指标,进行了响应面分析,结果表明:当推苗板长度123.48 mm、栽植频率80.35 株·min-1、导苗管内径52.57 mm时,植苗效果最佳,直立度合格率为97.36%,基质损失率为2.31%,符合烟苗移栽的农艺要求。

     

    Abstract: To address the issues of low upright qualification rate, low planting efficiency, and seedling damage in tobacco seedling transplantation, a planting mechanism was designed based on non-circular planet gear train. The electric motor drove the gear train mechanism and cam link in the designed mechanism to achieve collaborative operation of seedling pushing and supporting. The kinematic joint simulation was carried out using UG and ADAMS software to determine the rationality and feasibility of the mechanism. Response surface analysis was conducted using the length of the seedling pushing plate, the planting frequency and the diameter of the seedling guide tube as the experimental factors, and upright qualification rate and substrate loss rate as the experimental indicators. The results showed that when the length of the seedling pushing plate was 123.48 mm, the planting frequency was 80.35 plants per minute, the internal diameter of the seedling guide tube was 52.57 mm, the best planting effect was achieved with an upright qualification rate of 97.36%, and substrate loss rate of 2.31%, meeting the agronomic requirements for tobacco seedling transplantation.

     

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