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制丝线加香加料掺配系统计量精度的在线校准

Online Calibration of Measuring Accuracy of Flavoring and Casing Systems in Primary Processing Line

  • 摘要: 在制丝线中为保证加香加料的掺配精度,必须定期将质量流量计拆卸下来进行检定,不仅拆卸困难,易损坏,且影响正常生产,为此,以片烟加料机流量系统为例,提出了一种快速在线校准加香加料流量系统的方法。先对加料机前的电子皮带秤和备用的电子台秤进行校准以及对流量计进行零点校准;然后对加料机管路和料液罐进行喷吹和清洗;称量料液并跟踪记录数据,根据计量公式分别计算出流量计测量误差、掺配比例精度、控制比例精度,通过调整PID控制参数和流量计操作软件,连续跟踪3批物料,直到满足标准要求。该方法方便快捷,经济实用,且满足量值传递对准确度的要求。

     

    Abstract: The mass flow meters have to be removed from the line for routine testing to ensure the accuracy of flavoring and casing application,it is troublesome and apt to damaged the meter,and the production is affected.Therefore,an online calibrating method was proposed by taking the strips casing system as an example.Calibrate the electronic belt weigher in front of casing cylinder and the standby electronic platform balance,and check the flow meter's zero-point as well,first,then purge and clean the pipeline and casing tank of casing cylinder,take the casing's weight and trace record data continuously,meantime,calculate the measuring error of the flow meter,accuracy of casing applying and control accuracy,and adjust PID control parameters and flow meter operation software accordingly.Trace the data of 3 continuous batches until the set standard is met.The method is convenient,practical,and accurate.

     

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