本平台为互联网非涉密平台,严禁处理、传输国家秘密或工作秘密

基于“一号工程”的件烟分拣入库系统的设计应用

Design and Application of Cigarette Case Sorting and Depositing System Based on "Project No.1"

  • 摘要: 传统的件烟入库系统是以品牌为依据,生产不同品牌件烟的装封箱机分别对应固定的传送道,结构复杂,占地面积大,集成化程度低,且无法对件烟信息进行实时监控。为此,设计了基于"一号工程"的件烟分拣入库系统,利用"一号工程"条码及烟箱码进行分拣入库。该系统由底层PLC系统和上层数据库系统组成,通过一条主输送道件烟被分拣入库,且每件件烟都可在整个物流系统和成品仓库中进行定位。在长沙卷烟厂的实际应用效果表明,该系统可满足14台YP13型装封箱机2300件/h的生产要求,与传统件烟入库系统相比,设备占地面积由原来的1500 m2减少到500 m2,输送道数量由原来的28条减少到24条,机械手数量由7台减少到3台。系统建立的产品管理数据库系统,可根据"一号工程"条码迅速找到出现质量问题的件烟,实现了仓储系统的管理与产品追溯功能。

     

    Abstract: Traditionally,a case depositing system is working on the basis of cigarette brand,each case filling-sealing machine links to a fixed conveying passage,which results in complex layout,large site area and low integration degree, and offers no real-time information about cigarette cases.Therefore,a new cigarette case depositing system was designed,wherein barcodes assigned by "Project No.1" and case barcodes were used for case sorting and depositing.The new system was composed of PLC systems at bottom level and database at top level.Cigarette cases were sorted at and picked from a main conveyance passage,and each case was able to be positioned all the way through the system and in the finish product warehouse.The practical application results in Changsha Cigarette Factory showed that the system was competent to deal with a throughput of 2300 cases/hour,the total capacity of 14 YP13 case filling-sealing machines.Comparing with a traditional system,the site area of equipment decreased from 1500 m2 to 500 m2,the number of conveying passage reduced from 28 to 24,and the number of manipulator reduced from 7 to 3,respectively.The product management database in the system could find out any cigarette case by means of its "Project No.1" barcode rapidly.

     

/

返回文章
返回