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基于均匀设计分析滚筒烘丝工艺参数对叶丝质量的影响

Analysis of Effects of Drying Parameters in Rotary Cylinder Dryer on Cut Tobacco Quality Based on Uniform Design

  • 摘要: 为分析滚筒烘丝各工艺参数对烘后叶丝质量的影响,采用均匀设计法对HT蒸汽流量、筒壁温度、热风温度、排潮风门开度及筒体转速等参数对叶丝质量的影响进行了试验。结果表明:①滚筒转速仅对叶丝物理指标有显著影响;排潮风门开度和HT蒸汽流量同时影响叶丝物理指标和感官质量,且影响趋势相同;筒壁温度和热风温度对叶丝物理指标和感官质量均有显著影响,但影响趋势相反。②在试验范围内,各工艺参数的最优组合为:筒壁温度130℃、热风温度90℃、排潮风门开度59%、筒体电机频率24Hz、蒸汽流量240 kg/h,对应烟丝填充值、整丝率和感官质量得分分别比优化前提高了0.18 cm3/g,1.6%和1.8分,碎丝率降低了0.7%。

     

    Abstract: In order to study the effect of technical parameters of drying cylinder on cut tobacco quality, the effects of steam flow of HT, cylinder wall's temperature, hot air temperature, opening of wet air exhaust valve and rotational velocity of cylinder on cut tobacco quality were investigated with uniform design experiment. The results showed that:1) rotational velocity of cylinder affected significantly the physical indexes of cut tobacco only; opening of exhaust valve and steam flow of HT showed same effect trends on the physical indexes and sensory quality of cut tobacco; the temperatures of cylinder wall and hot air significantly affected the physical indexes and sensory quality of cut tobacco, but with opposite trends; 2) within the tested range, the following parameter combination was preferable:wall temperature 130℃, hot air temperature 90℃, opening of wet air exhaust valve 59%, frequency cylinder motor 24 Hz, steam flow of HT 240 kg/h. The filling value of dried tobacco increased by 0.18 cm3/g, the proportion of long strands raised by 1.6%, the sensory quality scores increased by 1.8 points, while the proportion of short strands decreased by 0.7%.

     

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