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一体式布带轮在ZL27型滤棒成型机组上的应用

Application of Integrated Tape Drum in ZL27 Filter Rod Maker

  • 摘要: 针对滤棒成型机组和卷接机组上使用的两种布带轮结构存在的问题,在研制ZL27型滤棒成型机组的过程中,根据布带轮的工作原理和布带的结构特性,设计了新型布带轮。该布带轮为一体式圆盘结构,用轮体表面加工花纹代替防滑胶带,表面花纹与布带编织纹理相匹配,可有效防止布带打滑。布带轮采用模具钢替换原来的铸铁材料,减少了花纹磨损,提高了布带轮的使用寿命。应用效果表明,一体式布带轮与布带的运行平稳可靠,无打滑现象,布带轮未出现磨损。滤棒长度标准偏差0.03 mm,高于标准要求,长度合格率达100%。一体式布带轮结构简单,对称平衡,有效降低了设备振动和噪声,提高了机组的运行效率,降低了维护成本。

     

    Abstract: As a solution to the problems existing in the tape drums in filter rod makers and cigarette makers,a new tape drum was designed according to its working principle and structural characters in the development of ZL27 filter rod maker. The tape drum features an integrative disc,the surface of the drum was engraved with figures,matching with the woven texture of the tape to effectively prevent the tape from slipping. The drum is made of die steel instead of cast iron to reduce the wear of the engraved figures and prolong the life of tape drum. The application results showed that the integrated tape drum was stable and reliable in running and free of tape slipping or wearing. The standard deviation of filter rod length is 0.03 mm,the rate of qualified length was up to 100%. With simple,symmetrical and balanced structure,the new designed tape drum effectively reduced vibration,noise and maintenance costs,and improved the equipment's operating efficiency.

     

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