PROTOS 70卷接机组外置标准气缸式顶杆机构设计
Design of External Standard Cylinder Type Mandril Mechanism for PROTOS 70 Cigarette Maker
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摘要: 由于PROTOS 70卷接机组刀盘进刀机构设计不合理,经常因进刀机构密封圈漏气和轴承损坏等故障导致进刀失效,影响卷烟切割质量。为此对顶杆机构进行了改进,采用外置标准气缸替代原有的内置非标准气缸,将一体式结构改为气缸式推杆和顶杆机构两个独立单元结构,其中的顶杆机构采用轴承与外置标准气缸连接。应用效果表明,PROTOS 70卷接机组采用外置标准气缸式顶杆机构,从根本上解决了刀盘进刀机构故障频发问题,维修频次降低了75%,配件成本降低了99%,提高了进刀机构工作的稳定性和可靠性。Abstract: The malfunction of cut-off knife feeding in PROTOS 70 cigarette maker is often resulted from the air leak of seal ring or bearing damage in its knife feed mechanism, which deteriorates the quality of cigarette cutting. Therefore, the mechanism was improved as following: replacing the built-in non-standard cylinder with an external standard cylinder; the mechanism was then composed of two independent units, a cylinder type pusher and a mandril mechanism which linked to the external cylinder via a bearing. The results of application showed that the modification improved the working stability and reliability of the knife feed mechanism, and completely solved the frequent failures of the same, and the frequency of maintenance and cost of spare parts decreased by 75% and 99%, respectively.
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