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片烟成丝模式对烟丝结构与卷制质量的影响

Effects of Cutting Mode on Cut Tobacco Structure and Cigarette Manufacturing Quality

  • 摘要: 为优化片烟成丝工艺,提升卷烟产品物理质量稳定性,对比了传统切丝与定长切丝不同片烟成丝模式对烟丝结构、产品卷制质量及原料消耗的影响。结果表明:①与传统切丝方式相比,采用40 mm定长切丝方式,烟丝结构中>3.35 mm长丝比例降低,3.35 mm以下各区间烟丝比例增加,长丝与中短丝比例均匀性得到改善;②定长切丝方式显著提升了卷烟物理质量稳定性,单支质量超标缺陷率由5.2%降低至2.2%,单支质量标准偏差降低12%以上,烟支吸阻、硬度标准偏差也有所降低;③与传统切丝方式相比,定长切丝方式下单箱耗丝量较低,而单箱耗叶量有所增加。

     

    Abstract: For optimizing strips cutting and improving the consistence of physical quality of cigarette, the results of traditional cutting and fixed-length cutting were investigated in terms of cut tobacco structure, cigarette's manufacturing quality and tobacco consumption. The results showed that:comparing with traditional cutting, 1)40 mm fixed-length cutting decreased the proportion of long strands(> 3.35 mm in length)and increased the proportion of cut tobacco < 3.35 mm in length, and the proportion between long strands and middle-short strands was improved; 2) fixed-length cutting significantly increased the stability of physical quality of cigarette, the rate of cigarette not up to the standard weight decreased from 5.2% to 2.2%, the standard deviation of individual cigarette weight reduced by more than 12%, and the standard deviations of draw resistance and hardness of cigarette also reduced to a certain degree;3)the cut tobacco consumption per 50000 cigarettes decreased, but the strips consumption per 50000 cigarettes increased.

     

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