物料干重控制模式在加香加料及掺配环节中的应用
Flavoring,Casing and Blending Control Based on Dry Weight of Tobacco
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摘要: 为提高卷烟产品质量的稳定性,研究了在制丝过程中按物料干重进行加料量、加香量的计算,以及按烟丝和梗丝干重计算掺配量的方法。结果表明,按实际干重加料、加香和掺配的加工工艺与传统不考虑物料含水率变化的加工工艺相比:①加料精度提高,批次间糖料用量的标准偏差从2.69 kg降低到2.45 kg;②加香精度提高,批次间香精用量的标准偏差从0.86 kg降低到0.72 kg;③掺配精度提高,批次间梗丝用量的标准偏差从37.2 kg降低到35.8 kg;④批次间卷烟产品的烟气总粒相物、焦油、烟碱和CO的标准偏差下降39%以上。Abstract: In order to improve the consistency of cigarette quality,the method for casing,flavoring and tobacco blending on the basis of the dry weight of tobacco in processing were researched. Comparing with traditional method which neglected the variation of moisture content in tobacco,the new method had the following advantages:1) the inter-batch standard deviation of sugar consumption reduced from 2.69 to 2.45 kg;2) the inter-batch standard deviation of flavoring consumption reduced from 0.86 to 0.72 kg;3) the inter-batch standard deviation of stem consumption decreased from 37.2 to 35.8 kg;4) the inter-batch standard deviations of TPM,tar,nicotine and CO deliveries in mainstream cigarette smoke declined by more than 39%.
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