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FOCKE701包装机商标纸喷嘴堵塞原因分析及改进

Solution to Nozzle Blocking in Blank Gluing System of FOCKE701 Packer

  • 摘要: 为减少FOCKE701包装机商标纸喷嘴堵塞次数,通过研究FOCKE701商标纸喷胶系统组成及工作原理,从乳胶、胶泵和管路、喷嘴组件、清洁液和海绵辊4个方面分析了喷嘴堵塞的原因,并提出了相应的改进方法:尽量使乳胶在出厂后4个月内使用;对乳胶过滤器进行周期性保养;在气动隔膜泵的前端增加油雾喷雾器;对喷嘴内堵塞和喷嘴外堵塞采用不同的清洁方法;采用丙二醇代替水作为清洁胶缸的清洁液。应用效果表明,改进后商标纸喷嘴堵塞次数由原来的每班10次降低为0次,有效解决了喷嘴堵塞问题,提高了设备运行效率。

     

    Abstract: For preventing nozzle blocking in blank gluing system of FOCKE701 packer, the constitution and working principle of the gluing system, the factors causing nozzle blocking including emulsion adhesive, glue pump and pipeline, nozzle assembly, cleaning fluid and sponge roller were analyzed, and the relevant measures were proposed as following:1) Best to use emulsion adhesive not later than 4 months after its production date; 2) maintaining adhesive filter regularly; 3) adding an oil mist sprayer at the upstream of pneumatic diaphragm pump; 4) adopting different cleaning methods for the blocking inside and outside the nozzle; 5) using propanediol for adhesive pot cleaning instead of water. The results of practical application showed that after improvement, the frequency of nozzle blocking reduced from 10 times/shift to 0, and the machine efficiency increased.

     

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