YB47包装机涂胶器啮合检测相位测量装置的设计应用
Design and Application of Measuring Device for Testing Phase of Glue Applicator Engagement in YB47 Packer
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摘要: 为解决YB47硬盒包装机商标纸部件电气调试过程中调试人员无法测得涂胶器啮合检测相位的问题,根据涂胶器的工作原理和结构特点,设计了涂胶器啮合检测相位测量装置。该装置通过寻找基点参照,将检测相位测量转换为检测传感器到基点之间的角度测量,并利用红外线技术和电子测量元件,解决了同轴不共面两点间的角度测量以及将角度值转变为数字值进行计算和显示等问题。应用效果表明,该测量装置操作简单,使用方便,调试人员测量涂胶器相位时间由原来的平均14 min/台减少至4 min/台,调试结果的可靠性达到100%,并可根据测量到的相位检测机械啮合点位置是否正确,保证了机器涂胶器部件的正常工作,有效提高了机组的安装调试效率。Abstract: For measuring the testing phase of glue applicator engagement during the electrical setting of blank unit in YB47 hard packer, a measuring device was designed according to the work principle and structure of the glue applicator. By finding out a reference benchmark, the device transferred the measurement of testing phase into measurement of the angle between test sensor and the benchmark. By means of infrared ray technology and electronic measuring element, the measurement of angle between two points, which were coaxial but not coplanar, was implemented and the angle value was converted into digital value for calculation and display. The results of practical application showed that the measuring device was simple and convenient in operation, the average time for phase measuring reduced from 14 to 4 minute, the reliability of setting results reached 100%. The device-measured phase could be used to determine whether the position of mechanical engagement point was correct, it ensured the normal running of glue applicator and effectively improved the efficiency of installation and setting.
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