打叶复烤开式冷凝水回收系统的改进
Improvement of Open Steam Condensate Reclaiming System in Tobacco Threshing and Redrying
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摘要: 为解决打叶复烤企业开式冷凝水回收系统中二次蒸汽无法回收、热量浪费和冷凝水损失等问题,根据二次蒸汽热量释放后变成冷凝水的原理对冷凝水回收系统进行了改进。利用钠离子交换器出口软水作为冷却介质,通过换热器与外排的二次蒸汽进行热交换,降低二次蒸汽温度,使之成为冷凝水回流到收集箱内。应用效果表明,改进后1.2×106 kg/h打叶复烤生产线每天产生的900 kg二次蒸汽经换热器冷却后全部回收利用,全年生产可节约煤炭3.7×104 kg,节约锅炉用软水2.25×105 kg,共节省费用38030元,达到了二次蒸汽热量回收和节能目的。Abstract: For reclaiming the secondary steam from the open steam condensate reclaiming system in tobacco processing facility and reducing heat and steam condensate loss, the steam condensate reclaiming system was improved. Using soft water from sodium ion exchanger as a cooling medium, it cooled down secondary steam by means of a heat exchanger, the secondary steam condensed and flowed back to a collection container. The results of application showed that after improvement, 900 kg of secondary steam produced by a 1.2×106 kg threshing and redrying line every day was reclaimed completely, 37000 kg of coal and 225000 kg of soft water were saved per year, which saved 38030 RMB yuan in total.
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