柜式喂料机出料流量控制方式的改进
Control Means for Equalizing Discharge Flow of Silo Type Tobacco Feeder
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摘要: 为解决柜式喂料机在使用过程中存在料头、料尾时间过长等问题,利用分段控制方法对柜式喂料机的出料流量控制方式进行了改进。在料头阶段,通过PLC控制程序调整,将提升带的连续运行方式改为间歇式运行,并在提升带上设置积料过程以增加物料厚度,增大对定量管的供料能力;在料尾阶段,改变贮柜上光电开管位置以提前判断出料尾的到来,加快底带运行速度并改变拨料辊转向,使贮柜内物料快速出柜,减少料尾时间。应用效果表明,改进后解决了料头流量不足问题,保证了后续设备对物料流量的需求;料尾持续时间由改进前的近10 min缩短为1 min,物料流量控制稳定,较好地满足了工艺控制要求。Abstract: It usually takes long time for discharging head and tail tobacco from a silo, the control means for equalizing discharge flow of silo type tobacco feeder was designed with sectional control method. At the head tobacco discharge stage, the elevating belt ran intermittently controlled by PLC in order to maintain a thicker tobacco layer on the elevating belt and increase tobacco feeding capacity to the metering tube. At the silo emptying stage, the photoelectric tube in silo was relocated so that it could tell the tail tobacco ahead of time, then accelerated silo's bottom belt and reversed the rotation of the picker roller. The results of application showed that the improvement solved the problem of insufficient head tobacco discharge flow, and the downstream equipment was properly fed. The duration of tail tobacco reduced from almost 10 minutes to 1 minute, tobacco flow was stably controlled.
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