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基于线阵CCD数字图像处理技术的叶丝宽度测量装置

Tobacco Shred Width Measuring Device Based on Digital Image Processing Technology of Linear Array CCD

  • 摘要: 为快速、准确地测量叶丝宽度,基于线阵CCD(Charge-coupled device)数字图像处理技术设计了叶丝宽度测量装置。该装置由工件台、照明系统、成像系统、控制系统以及图像处理算法软件等部分组成。在测量过程中,将多根叶丝摆放在叶丝盒内,控制系统带动叶丝盒运动,经高亮度照明系统照明,由线阵CCD扫描相机拍摄叶丝图像,最后经过分割、去噪、二值化、矩阵翻转测宽等步骤完成叶丝宽度测量。结果表明,测量装置的相对误差小于0.5%,变异系数小于0.2%,检测所需时间仅为投影仪的1/6,并可表征出叶丝宽度的分布情况,能够满足切丝宽度的工艺指标要求,有效提高了叶丝宽度的测量效率。

     

    Abstract: In order to measure the width of tobacco shreds rapidly and accurately, a device was designed based on the digital image processing technology of linear array CCD. The device was composed of a workpiece table, a lighting system, an imaging system, a control system and image processing algorithm software. In the process of measuring, several tobacco shreds were put in a test box, the movement of the test box was driven by the control system, the box was lightened by the high illuminance lighting system, the images of tobacco shreds were taken by a linear array CCD scanning camera, and finally the width of tobacco shred was determined via dissection, denoising, binarization and matrix turning. The results showed that the relative error of the device was less than 0.5% with the coefficient of variation less than 0.2%, it took only 1/6 of the time needed by a projector to measure the width of tobacco shred with the designed device. Meanwhile the width distribution of tobacco shred could be characterized. The measurement efficiency was effectively improved.

     

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