CTD烘丝机进料系统堵料问题的分析与改进
Solution to Tobacco Jam in Feeding System of CTD Dryer
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摘要: 为解决CTD(Comas Tower Dryer)烘丝机进料系统频繁堵料问题,通过研究进料系统的气流走向分析了堵料原因。堵料主要发生在进料气锁至膨胀单元末端,分别是:长时间停机后的料头阶段,由于冷凝水积聚管路引起堵料;流量异常骤降时由于电子秤加速与后续匀速输送带不匹配,造成烟料扎堆引起堵料;系统内压力异常造成生产中段间歇堵料。通过加装疏水系统、电子秤下游输送带加装拨辊、设计嵌套式管道接口软连接等方法对进料系统进行了改进。应用效果表明:改进后CTD烘丝机较好地解决了堵料问题,堵料频次由原来的2.3次/批减少到0.2次/批,出口烟丝含水率标准偏差由3.8%减少到1.7%,保证了进料流量稳定性,提升了烘丝品质。Abstract: The reasons causing frequent tobacco jam in feeding system of CTD(Comas Tower Dryer) were investigated by analyzing the orientation of air flow in the feeding system.Tobacco jam mainly occurred between feeding airlock and the end of expansion unit,it happened when restarting tobacco feeding after a long stoppage,the steam condensate accumulated in pipelines tended to retard tobacco's moving;or tobacco flow rate dropped abruptly,the downstream tobacco conveying belt failed to match the accelerated electronic scale,it caused tobacco piling up at the junction;during drying,violent pressure fluctuation in the system and intermittent tobacco jam resulted.The feeding system was improved by adding a drainage system,installing spike rollers on the downstream conveying belt of electronic scale and an embedded sleeve connection for pipeline joints.The results of application indicated that after improvement,the frequency of tobacco jam decreased from 2.3 to 0.2 times per batch and the standard deviation of moisture content in tobacco reduced from 3.8% to 1.7%.Tobacco moved steadily,and tobacco drying quality was improved.
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