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烟箱品牌视觉检测分拣系统的设计应用

Design and Application of Visual Case Inspection and Sorting System

  • 摘要: 为解决烟箱品牌信息在条码识别过程中误检率偏高等问题,基于模板匹配算法设计了烟箱品牌视觉检测分拣系统。该系统由高精度彩色工业相机、条形光源、工控机、光电传感器等组成,通过对工业相机抓拍的烟箱侧面的编码(数字字符)进行图像处理、模板定位匹配、模板精确匹配等操作,识别烟箱品牌,并将得到的烟箱品牌信息传送给物流分拣系统,准确地实现分拣操作。应用效果表明:采用视觉检测分拣系统后,烟箱品牌的平均误检率由原来的12.10%降低到0.28%,有效提高了检测效率,保证了生产的连续性和稳定性。

     

    Abstract: For reducing the false rate in brand recognition by barcode,a cigarette case sorting system with visual inspection was designed based on template matching algorithm,which was composed of high precision color industrial camera,slit light source,industrial computer,and photoelectric sensors.By processing the image of numeric-alphabetic code on the sides of cigarette case captured by industrial camera,the brand of cigarette case was identified through template positioning matching and template precision matching,the obtained brand information was transferred to logistics sorting system,and then cigarette cases were sorted accurately.The results of application showed that the average false rate for brand detection was decreased from 12.10% to 0.28%,the inspection efficiency improved effectively,and the continuity and stability of production were ensured.

     

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