卷烟厂节能自清洁型空气过滤系统的研制
An Energy Saving and Self-cleaning Air Filtering System for Cigarette Factory
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摘要: 为解决卷烟车间空气中粉尘浓度大及空调系统中过滤器存在的阻力高、维护量大等问题,基于粉尘粒径的分布特性,设计了一种节能自清洁空气过滤系统。该系统主要由过滤器、清洗装置、PLC控制柜3大部分构成。采用不锈钢纤维毡作为滤料,将过滤器单元采用模块化结构设计,安装在矩形立槽式支架上,以增加空气过滤面积;在线自动清洗机构采用空调机房的自来水,经喷嘴形成扇型的高压水流,对过滤器单元表面和内部粉尘进行清理。测试结果表明:该系统容尘量大,过滤效率高于70%,过滤初阻力在32~166 Pa之间;实现了系统在线自动清洗功能,降低了运行能耗及维护费用,有效提高了空气过滤效率。Abstract: For reducing the dust concentration in air and the maintenance work for air conditioning system in cigarette manufacturing department, an energy saving and self-cleaning air filtering system was designed on the basis of the distribution pattern of dust particle diameter, which was mainly composed of filter units, cleaning devices and a PLC control cabinet. The filter unit was of modular structure with stainless steel fiber felt as filter material and installed on a rectangular bracket of vertical slot type to increase filtering area. Online automatic cleaning mechanism used the tap water from the air conditioning room, and the both sides of filter unit were cleaned by the high-pressure water stream injected from nozzles. The test results showed that the system possessed a high dust holding capacity, filtration efficiency was higher than 70% with the initial filtering resistance between 32 and 166 Pa. Online automatic cleaning function was realized, the energy consumption of running was reduced, while air filtration efficiency was increased effectively.
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