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接烟轮凸轮摆杆机构间隙对烟支交接性能的影响研究

Influences of Clearance of Cam-Swinging Link Mechanism in Transfer Drum on Cigarette Transfer Performance

  • 摘要: 为研究运动副间隙对烟支交接性能的影响,基于连续接触模型建立了含间隙接烟轮凸轮摆杆机构,并结合拉格朗日方程对其进行了运动分析。通过系统仿真,得到了考虑间隙和不考虑间隙时烟支交接过程中活动手烟道中心和蜘蛛手吸爪中心的相对位移、相对速度和相对加速度的偏差量。结果表明:①运动副间隙对接烟轮凸轮摆杆机构运动性能影响较大。间隙越大,相对位移、相对速度和相对加速度的偏差波动越剧烈;间隙越小,系统运动特性越趋向于理想机构,烟支交接性能越好。②提高构件的加工精度和配合精度,可减小运动副间隙及碰撞引起的波动。③使用耐磨材料和提高摩擦副表面品质,可减少机构的磨损量。考虑运动副间隙的凸轮摆杆机构能够真实反映接烟轮机构的运动学特性,准确预测含间隙机构的交接性能,提高烟支交接系统的稳定性。

     

    Abstract: To research the influence of clearance in kinetic pairs on cigarette transfer performance, a clearance inclusive cam-swinging link mechanism was built for transfer drum on the basis of a continuous contact model, and its kinematics was analyzed by referring to Lagrange equation. Via system simulation, the deviations of relative displacement, relative velocity and relative accelerated velocity between the rod passage center of the moving catcher and the center of the suction carriers on the spider were obtained in the presence or absence of clearance. The results showed that: 1) The clearance in kinetic pairs affected the kinetic characteristics of the mechanism greatly, the deviations mentioned above fluctuated more drastically with the increase of clearance; while with the decrease of the clearance, the kinetic characteristics of the system increasingly approached to an ideal mechanism, cigarettes would be transferred more smoothly. 2) Raising machining precision and matching precision could reduce clearance in kinetic pairs and the fluctuation caused by impact. 3) Using anti-abrasive material and raising the surface quality in friction pairs would reduce the wear of moving parts. Taking into account the clearance in kinetic pairs could truly reflect the kinetic characteristics of the cam-swinging link mechanism in the transfer drum, accurately predict the transfer performance of the mechanism, and promote the stability of cigarette transfer system.

     

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