H1000超高速包装机组差动式模盒机构剖析
Analysis of Differential Mandrel Mechanism in H1000 Ultrahigh-speed Cigarette Packer
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摘要: 为满足卷烟生产设备高速传动的要求,对H1000超高速包装机组的差动式模盒机构的工作原理和运动特性进行了分析。该模盒机构采用凸轮差速传动和交替运动方式,由凸轮机构产生差速,通过行星齿轮差速器与主传动并联,以满足机构的间隙运动需求,降低高速运转时的冲击和噪声;利用两组模盒交替运动方式提高设备的工作效率。结果表明:差动式模盒机构可以较好地满足超高速包装机组的连续稳定运行的要求,加减速柔和,运动冲击小;设备全速运转噪声仅为79 d B,低于中速包装机组的83 d B;3年实测故障率为零,各零部件无明显磨损。对该模盒机构的原理、结构和运行特性研究可为新型超高速包装机组的技术研发提供参考。Abstract: The working principle and movement characteristics of differential mandrel mechanism in H1000 ultrahigh-speed cigarette packer were analyzed. The mandrel mechanism incorporated cam differential drive and means of alternate movement, the cam mechanism produced speed difference and in parallel with main drive via planet gear differential mechanism to implement intermittent movement with low impact and noise at high-speed. Two sets of mendrels worked alternately to improve the working efficiency of the equipment. The results showed that with gentle acceleration/deceleration and low impact, the differential mandrel mechanism satisfied the requirements of ultrahigh-speed packer for continuous and stable running, the noise at fullspeed running was 79 dB (A) in contrast with 83 dB (A) of a medium speed packer. Through the actual running over three years, the failure rate was zero and no obvious wear was observed.
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