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梗丝低速气流干燥设备的设计与应用

Design and Application of Low Velocity Pneumatic Cut Stem Drier

  • 摘要: 目前烟草行业使用的气流式干燥设备均存在着干燥路径长、风速大、造碎大等缺陷,为此设计了低风速梗丝气流干燥设备。该设备以倒锥型气流干燥器为核心,将进料管设置为上下两层,避免物料沉积;干燥管底部安装有匀风、匀料和除杂装置,以提高热交换效率,实现干燥过程节能;干燥管上部采用3 m/s左右的干燥风速,实现低风速气流干燥;对内部结构和内壁表面进行特殊处理并优化流程参数,减小了系统损耗。应用效果表明,该设备具有干燥风速低、物料受热均匀等优点,有效提高了梗丝出料含水率均匀性,减小了梗丝在加工过程中的造碎,整丝率提高了约5百分点,碎丝率降低了约1百分点,干燥出口梗丝含水率极差减小了1.5百分点,提高了卷烟样品感官品质。

     

    Abstract: The existing pneumatic driers in tobacco industry generally associate with some shortcomings, such as long drying path, high air velocity and higher tobacco degradation, a low velocity pneumatic cut stem drier was designed, its core part was an inverted cone-shaped drier. The feeding duct was divided into two layers to prevent stem from depositing. An air spreading device, a stem spreader and a foreign matter rejector were arranged at the bottom of drying duct to improve heat exchanging efficiency. The air velocity at the upper part of drying duct was set at about 3 m/s. The internal structure and inner wall surface of drying duct were specially treated and the flow parameters were optimized to reduce system's loss. The results of application showed that the drier had the merits of low hot air velocity and uniform material heating. The uniformity of moisture content in output cut stem was effectively improved, the breakage of cut stem was reduced, the proportion of long strands increased by about 5 percentage points, while that of short strands decreased by about 1 percentage point and the extreme difference of moisture content in output cut stem decreased by 1.5 percentage points.

     

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