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条烟输送系统的优化改进

Improvement of Carton Conveying System

  • 摘要: 长沙卷烟厂使用的条烟输送系统,由于空间限制取消了驱动轮下部的链带悬垂空间预留,链带拉长后容易造成卡死和脱落问题。为此,采用预防维修的方法提出了预防链带脱落的优化方案:①增加链带清洁和润滑装置,确保链带始终处于清洁和良好的润滑状态;②设计电机运行状态检测系统,监控链带拉长和磨损状况;③安装链带脱出导轨检测装置,链带拉长或磨损严重跑出导轨时及时停机;④增加防护托板。应用效果表明,链带脱落故障由原来1年出现26次下降为0,导轨的使用寿命由1年延长到2年以上,降低了维修时间和维修频次,提高了运行效率。

     

    Abstract: Due to the limited room reserved for the loose side of the conveying chain in the carton conveying system in Changsha Cigarette Factory, it hinders the chain from free running when the chain becomes slack by wearing. As a solution to this problem, a preventive maintenance method was proposed as following:1) Adding chain cleaning and lubricating device to keep the chain clean and well lubricated. 2) A device for monitoring motor running status was designed to inspect chain elongation and wear. 3) Installing a chain guide monitor to stop the machine timely in case the chain running off the guide or elongated seriously. 4) Adding a safety guard in place. The results showed that:the frequency of chain running off decreased from 26 times to zero per year, the working life of chain guide prolonged from 1 year to more than 2 years, and the maintenance work was also reduced.

     

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